News

Fire safety isn’t just a regulatory requirement—it’s a business imperative, especially in facilities that handle combustible dust. For those in the food and agriculture industry, understanding standards like NFPA 660 is critical to protect people, property, and productivity. At KC Supply Co., we recognize that compliance can be complex, so we’ve put together a clear guide to help you understand what NFPA 660 is, why it matters, and how it affects your operations.

What Is NFPA 660?

NFPA 660 is a standard developed by the National Fire Protection Association that provides guidance on how to manage combustible dust hazards in food processing and agricultural facilities. Dust from grain, flour, sugar, feed, spice, and other organic products can become explosively combustible under the right conditions. NFPA 660 outlines a framework for identifying, evaluating, and controlling these hazards to reduce the risk of fire and explosion.

In essence, NFPA 660 standardizes how facilities should approach dust hazard analysis (DHA), housekeeping, electrical equipment, ventilation, and operational safety in environments where combustible dust can accumulate.

Why NFPA 660 Matters for Food and Ag

In many food and agriculture settings, combustible dust is generated during handling, processing, conveying, and cleaning. Left unchecked, dust can settle on surfaces, form layers, and create hidden hazards. A single ignition source—such as a hot surface, spark from equipment, or static electricity—can trigger a devastating explosion.

NFPA 660 isn’t just a guideline; it’s a blueprint for proactive hazard management. Compliance helps protect workers, minimizes downtime due to accidents, and reduces insurance costs tied to dust hazards. It also helps operations maintain continuity after inspection or regulatory review.

Key Components of NFPA 660

1. Dust Hazard Analysis (DHA)

One of the most important requirements of NFPA 660 is a Dust Hazard Analysis. A DHA is a systematic review of your facility that identifies where dust might pose a risk. It involves understanding:

• Where dust is generated

• How dust travels and settles in the facility

• Potential ignition sources

• Levels of housekeeping effectiveness

The goal is to identify hazards so that you can implement engineering, administrative, and safety controls.

2. Housekeeping Practices

Cleaning up dust isn’t just good housekeeping—it’s a safety essential. NFPA 660 emphasizes removal of settled dust from elevated surfaces, equipment, and hidden spaces. Proper housekeeping reduces the amount of fuel available for a potential explosion.

Best practices include:

• Vacuum systems designed for combustible dust

• Regular cleaning schedules

• Trained personnel who know how to safely remove dust

• Avoiding compressed air for cleaning without proper precautions

3. Equipment and Electrical Safety

Not all equipment is created equal when it comes to dusty environments. NFPA 660 requires the use of properly rated electrical components and machinery where dust can accumulate. Non-rated equipment can produce sparks or heat that become ignition sources in a dust-laden environment.

Ensure that:

• Motors and controls are properly enclosed

• Belts and couplings are maintained to prevent heat buildup

• Static control measures are in place

Implementing Compliance in Your Facility

Complying with NFPA 660 doesn’t have to be overwhelming, but it does require a plan. Here are steps to help guide your compliance efforts:

1. Start with a Dust Hazard Analysis
   A detailed DHA is the foundation of compliance. It reveals your risk profile and sets your priorities.

2. Develop Written Procedures
   Your compliance plan should include documented procedures for inspections, cleaning, maintenance, and training.

3. Train Your Team
   Workers need to understand dust hazards, how to recognize them, and how to respond safely. Training builds awareness and empowers safe behavior.

4. Invest in the Right Tools and Equipment
   Use vacuums, filters, guards, and electrical components designed for combustible dust environments. Upgrading equipment to meet NFPA 660 expectations can pay dividends in safety and reliability.

5. Monitor and Adjust
   Conditions change as operations evolve. Regularly revisit your hazard analysis and housekeeping plan to ensure controls remain effective.

Conclusion

NFPA 660 is more than a standard—it’s a roadmap for protecting your people, your facility, and your business from one of the most overlooked hazards in the food and agriculture industry: combustible dust. By understanding and applying NFPA 660’s principles, you create a safer work environment, improve compliance, and reduce risk.

At KC Supply Co., we support our customers with the solutions and expertise needed to implement effective dust control and safety measures. If you’re ready to take the next step toward NFPA 660 compliance, we’re here to help you every step of the way.

Conveyors are the workhorses of modern material handling operations. From grain facilities to manufacturing floors, a well-designed conveyor system moves product efficiently and reliably. However, without proper safety practices in place, conveyors can also present serious hazards to employees. At KC Supply Co., we know that safety and productivity go hand in hand. A safe conveyor system is a reliable conveyor system and one that protects your team and keeps your operation running smoothly.

Here’s a practical guide to key conveyor system safety tips that every business should implement.

1. Conduct Regular Inspections

Routine inspections are the cornerstone of a safe conveyor setup. A conveyor system includes moving parts, pinch points, and electrical components—any of which can wear over time or become damaged. Establish a regular inspection schedule to check for:

• Loose or worn belts

• Misaligned rollers and pulleys

• Damaged guards or safety covers

• Signs of excessive wear on bearings and chains

Identifying issues early helps prevent unexpected breakdowns and reduces the risk of accidents.

2. Install Proper Guarding

One of the most effective ways to protect workers around a conveyor system is through appropriate guarding. Guards prevent hands, clothing, and tools from getting caught in moving parts. Ensure that all:

• Nip points

• Sheaves

• Uncovered rollers

• Exposed chains

are protected with guards that meet industry safety standards. Never bypass or remove guards for convenience. If maintenance access is needed, use lockable guard panels that can only be opened by authorized personnel.

3. Provide Clear Signage

Visual warnings and labels are critical for conveyor system safety. Strategically place signs that alert workers to:

• Moving parts

• Restricted areas

• High voltage

• Possible pinch points

Clear, visible signage helps ensure that both seasoned employees and temporary workers are aware of potential hazards.

4. Train Employees Thoroughly

A well-trained workforce is a safe workforce. Conveyor system safety training should cover:

• Proper startup and shutdown procedures

• How to recognize hazards

• Emergency stop locations and use

• Lockout/tagout protocols

• Safe loading and unloading practices

Training shouldn’t be a one-time event. Regular refreshers help reinforce safe habits and keep safety top-of-mind.

5. Implement Lockout/Tagout Procedures

Maintenance and repair work on a conveyor system must be done with energy sources fully isolated. Lockout/tagout procedures ensure that machinery cannot be accidentally energized while someone is servicing it. Make sure that:

• Only authorized personnel perform lockout/tagout

• Procedures are documented and standardized

• Proper locks and tags are used every time

This reduces the risk of injuries caused by unexpected startups.

6. Keep Work Areas Clean and Organized

Cluttered workspaces, spilled materials, or tools left near conveyors can increase the risk of slips, trips, and accidental contact with moving parts. Maintain clear walkways and remove debris promptly. Keep the area around the conveyor system free from obstacles so employees can move safely when loading, inspecting, or troubleshooting.

7. Use Emergency Stop Devices

Emergency stop devices (E-Stops) are essential safety features. They allow workers to shut down the conveyor system immediately if a dangerous condition arises. Place E-Stops in easily accessible locations along the conveyor path and test them regularly to ensure they function properly.

8. Maintain Adequate Lighting

Good lighting is often overlooked but plays a major role in conveyor safety. Adequate illumination helps workers:

• See potential hazards

• Read controls and indicators clearly

• Perform inspections and maintenance safely

Evaluate your facility’s lighting and upgrade where necessary to improve visibility around the conveyor system.

9. Encourage Reporting and Feedback

Safety is a team effort. Encourage workers to report any unsafe conditions, unusual noises, or irregular conveyor behavior. Establish a culture where employees feel comfortable bringing up safety concerns without fear of reprisal. This kind of proactive communication helps catch issues early and builds a stronger, safer workplace.

Conclusion

A conveyor system can greatly enhance productivity—but only if it’s operated with safety at the forefront. From regular inspections and employee training to proper guarding and emergency measures, putting these conveyor system safety tips into practice will help protect your team and your investment.

At KC Supply Co., we’re committed to helping you run safe and efficient material handling operations. Contact us for expert guidance on conveyor systems, safety equipment, and best practices tailored to your facility’s needs.

When it comes to moving bulk materials efficiently, a well-designed conveyor system can make all the difference. Among the many options available, the drag chain conveyor stands out for its versatility, durability, and ability to handle demanding industrial applications. At KC Supply Co., we’ve helped many operations determine when a drag chain conveyor is the right choice—and when another style might be better. Here’s an in-depth look at drag chain conveyors, including how they differ from “en-masse” versions and what that means for your facility.

What Is a Drag Chain Conveyor?

A drag chain conveyor uses an endless chain equipped with flights—or paddles—within an enclosed trough to move material from one point to another. Unlike open systems, everything occurs inside a sealed enclosure, helping control dust, protect product quality, and reduce spillage. What sets the drag chain conveyor apart is the way it conveys bulk solids: by dragging or scraping them through the housing, not by simply lifting them.

Standard vs. En-Masse Drag Chain Conveyors

Within the category of drag chain conveyors, variations exist. Two common types include:

• Paddle or Scraper-Style Drag Chain Conveyors: These use dual chains with flights or paddles mounted between them that physically push bulk material forward. Because the flights occupy much of the cross section of the housing, the effective conveying area is reduced. The design works—but it often requires more horsepower and larger troughs to move the same volume of material. Hapman+1

• En-Masse Drag Chain Conveyors: In these systems, a single chain strand with skeletal-style flights drags the material en masse, meaning the bulk material moves almost as a mass along with the chain. Because of this, the conveying section can use up to ~90% of the available cross-sectional area, making it more space- and energy-efficient. Hapman

At KC Supply Co., we find that many operations benefit from choosing the en-masse style when space, efficiency, and long conveyor runs are considerations.

Why Choose a Drag Chain Conveyor?

Here are several compelling reasons to consider a drag chain conveyor in your facility:

• Enclosed Design: Because it runs inside a housing, it contains dust and material spillage—important for agricultural, feed, or mineral applications.

• Gentle Material Handling: The dragging motion is less aggressive than some lifts or bucket elevators, so it’s better for materials that don’t tolerate aggressive handling.

• Space Efficient (Especially En-Masse Style): With higher cross-section utilization, en-masse variations pack more conveying capacity into smaller footprints.

• Energy Efficiency: Lower chain speeds and optimized flight designs reduce horsepower requirements compared to other methods in many cases. CDM Systems, Inc.+1

When to Choose Paddle Style Over En-Masse—and Vice-Versa

• Paddle/dual-chain style can be a good choice when cost is critical, conveyor runs are shorter, or the material is coarse and less flowable.

• En-Masse style is often better when you have large capacities, want minimal horsepower, need long runs, and want to maximize space utilization.

At KC Supply Co., we evaluate your material characteristics (flowability, abrasion, moisture), your layout (horizontal runs, inclines, bends), and your throughput to guide you toward the best drag chain conveyor type.

Key Design & Operational Considerations

• Proper chain tensioning is crucial—too loose and the flights will sag; too tight and bearings, chain, and sprockets wear prematurely. Brock News

• Incline and length matter: En-masse conveyors work best in shallow inclines (often under 10-15°) before performance begins to drop. Brock News+1

• Material type impacts flight design: Skeletal or “O”-flights, filler plates, or tailored chain specs may be needed for high-moisture or cohesive materials. Hapman

• Maintenance access: Because drag chain conveyors house moving parts inside enclosures, ensure that access doors, inspection ports, and tensioning mechanisms are included.

KC Supply Co.: Your Partner in Drag Chain Conveyor Solutions

If you’re evaluating drag chain conveyors for your facility, KC Supply Co. can help. From initial application analysis to system design, installation, and upkeep, we bring expertise to ensure your conveyor system meets your throughput goals, budget, and operational demands.

Whether you’re handling grain, pelletized feed, minerals, or bulk agricultural products, we’ll guide you through the comparison of standard and en-masse drag chain conveyors—and help you choose the right one for your needs.

Final Thoughts

A drag chain conveyor is more than just another conveyor—it’s a solution that, when properly selected and maintained, offers efficiency, containment, and longevity. Understanding the functional differences between styles—especially the en-masse variation—can help you make smarter decisions, reduce downtime, and save on power and space.

Contact KC Supply Co. today and let us help you move smarter with a drag chain conveyor system built for your application.

When it comes to moving bulk materials efficiently and reliably, drag conveyors have long been a trusted solution across agriculture, feed mills, grain facilities, and industrial operations. At KC Supply Co., we often recommend drag conveyors for facilities that need a durable, low-maintenance option to move grain, pellets, or other bulk products with minimal product loss and dust.

Here’s what you should know about drag conveyors, how they work, and why they may be the right fit for your operation.

What Are Drag Conveyors?

Drag conveyors use a chain and flight system that drags material along the bottom of an enclosed trough. Unlike screw conveyors that move material by rotation, drag conveyors gently push or pull product forward, making them ideal for horizontal or slightly inclined conveying.

Because they operate inside an enclosed casing, drag conveyors help reduce dust, protect product quality, and keep the work environment cleaner and safer.

Key Benefits of Drag Conveyors

1. Gentle on Product
   Drag conveyors minimize grain breakage and preserve quality because they move material at slower speeds compared to other systems.

2. Durable and Low Maintenance
   Their heavy-duty chain and flight construction can withstand abrasive materials and long hours of operation with less frequent servicing.

3. Energy Efficient
   Drag conveyors require less horsepower to move the same amount of material compared to some other conveyor types, making them cost-effective for large-scale facilities.

4. Dust Control
   With fully enclosed troughs, drag conveyors limit airborne dust, which is essential for both product quality and worker safety.

5. Versatile Applications
   Drag conveyors can handle grains, pellets, wood chips, and other bulk materials, making them a flexible choice for many industries.

Common Uses in Agriculture and Industry

Drag conveyors are especially popular in:

• Grain Elevators and Feed Mills: Moving corn, soybeans, and other grains gently and efficiently.

• Processing Plants: Handling powders or pelletized materials with minimal spillage.

• Industrial Facilities: Transporting heavy or abrasive materials in mining, wood, and energy sectors.

Their enclosed design makes them ideal for facilities that prioritize dust control and maintaining product integrity during transport.

Choosing the Right Drag Conveyor

Selecting the right conveyor starts with understanding your operational needs:

• Capacity Requirements: Determine the volume of material to be conveyed per hour.

• Material Type: Consider density, abrasiveness, and flowability.

• Distance and Layout: Choose a conveyor size and configuration that fits your facility’s space and distance requirements.

• Maintenance Access: Ensure you have the right access points for chain inspection and upkeep.

A well-chosen drag conveyor not only streamlines operations but also reduces downtime and extends equipment lifespan.

Maintenance Tips for Drag Conveyors

Routine maintenance helps keep your drag conveyor running efficiently:

• Inspect the chain regularly for wear or stretching.

• Check flights and trough liners for damage.

• Keep tension properly adjusted to avoid excessive wear.

• Lubricate bearings and moving parts as recommended by the manufacturer.

• Remove buildup or debris that can reduce efficiency or lead to premature failure.

Consistent upkeep minimizes costly repairs and ensures continuous, reliable operation.

KC Supply Co. – Your Partner for Material Handling Solutions

At KC Supply Co., we understand the importance of dependable material handling. Whether you’re upgrading an older system or installing new equipment, we can help you select, install, and maintain the right drag conveyors for your facility. Our team works with you to ensure your conveyor system meets your capacity needs and stands up to your toughest operating conditions.

Final Thoughts

Investing in the right drag conveyor system can improve productivity, maintain product quality, and enhance workplace safety. By understanding the basics of drag conveyors—from their design to their benefits—you can make informed decisions that pay off for years to come.

Contact KC Supply Co. today to explore our range of drag conveyors and discover how we can help optimize your material handling operations.

When it comes to moving bulk materials efficiently and reliably, drag conveyors have long been a trusted solution across agriculture, feed mills, grain facilities, and industrial operations. At KC Supply Co., we often recommend drag conveyors for facilities that need a durable, low-maintenance option to move grain, pellets, or other bulk products with minimal product loss and dust.

Here’s what you should know about drag conveyors, how they work, and why they may be the right fit for your operation.

What Are Drag Conveyors?

Drag conveyors use a chain and flight system that drags material along the bottom of an enclosed trough. Unlike screw conveyors that move material by rotation, drag conveyors gently push or pull product forward, making them ideal for horizontal or slightly inclined conveying.

Because they operate inside an enclosed casing, drag conveyors help reduce dust, protect product quality, and keep the work environment cleaner and safer.

Key Benefits of Drag Conveyors

1. Gentle on Product
   Drag conveyors minimize grain breakage and preserve quality because they move material at slower speeds compared to other systems.

2. Durable and Low Maintenance
   Their heavy-duty chain and flight construction can withstand abrasive materials and long hours of operation with less frequent servicing.

3. Energy Efficient
   Drag conveyors require less horsepower to move the same amount of material compared to some other conveyor types, making them cost-effective for large-scale facilities.

4. Dust Control
   With fully enclosed troughs, drag conveyors limit airborne dust, which is essential for both product quality and worker safety.

5. Versatile Applications
   Drag conveyors can handle grains, pellets, wood chips, and other bulk materials, making them a flexible choice for many industries.

Common Uses in Agriculture and Industry

Drag conveyors are especially popular in:

• Grain Elevators and Feed Mills: Moving corn, soybeans, and other grains gently and efficiently.

• Processing Plants: Handling powders or pelletized materials with minimal spillage.

• Industrial Facilities: Transporting heavy or abrasive materials in mining, wood, and energy sectors.

Their enclosed design makes them ideal for facilities that prioritize dust control and maintaining product integrity during transport.

Choosing the Right Drag Conveyor

Selecting the right conveyor starts with understanding your operational needs:

• Capacity Requirements: Determine the volume of material to be conveyed per hour.

• Material Type: Consider density, abrasiveness, and flowability.

• Distance and Layout: Choose a conveyor size and configuration that fits your facility’s space and distance requirements.

• Maintenance Access: Ensure you have the right access points for chain inspection and upkeep.

A well-chosen drag conveyor not only streamlines operations but also reduces downtime and extends equipment lifespan.

Maintenance Tips for Drag Conveyors

Routine maintenance helps keep your drag conveyor running efficiently:

• Inspect the chain regularly for wear or stretching.

• Check flights and trough liners for damage.

• Keep tension properly adjusted to avoid excessive wear.

• Lubricate bearings and moving parts as recommended by the manufacturer.

• Remove buildup or debris that can reduce efficiency or lead to premature failure.

Consistent upkeep minimizes costly repairs and ensures continuous, reliable operation.

KC Supply Co. – Your Partner for Material Handling Solutions

At KC Supply Co., we understand the importance of dependable material handling. Whether you’re upgrading an older system or installing new equipment, we can help you select, install, and maintain the right drag conveyors for your facility. Our team works with you to ensure your conveyor system meets your capacity needs and stands up to your toughest operating conditions.

Final Thoughts

Investing in the right drag conveyor system can improve productivity, maintain product quality, and enhance workplace safety. By understanding the basics of drag conveyors—from their design to their benefits—you can make informed decisions that pay off for years to come.

Contact KC Supply Co. today to explore our range of drag conveyors and discover how we can help optimize your material handling operations.

When setting up or upgrading a screw conveyor system, one of the key design decisions is whether to configure the drive to push material or to pull it through the trough. That decision, while seemingly subtle, can influence the alignment, wear, and reliability of your system. At KC Supply Co., we often guide clients through this choice to maximize lifespan and minimize maintenance. Here’s what you should know.

What Do “Pushing” and “Pulling” Mean in Screw Conveyors?

In a screw conveyor, a rotating helical flight moves material through a trough or tube. The drive (motor + gearbox) can be placed at either end:

• Pushing means the drive is at the inlet (tail) end, so the screw “pushes” the material forward.

• Pulling means the drive is at the discharge (head) end, pulling the material toward its exit.

Although either arrangement can move material, they impose different mechanical stresses on the system, which affects performance and maintenance.

The Case for Pulling: Why Many Prefer It

Many experienced designers and suppliers recommend configuring the conveyor to pull material toward the discharge end. Here are some of the key advantages:

1. Tension on the Screw Sections
   Pulling puts the internal tube or shaft in tension. This tends to keep the screw sections aligned and straighter, reducing deflection or bending under load. In contrast, pushing adds compression stress, which can magnify bowing or misalignment over time.

2. Reduced Risk of Kinks or Misalignment
   Think about pushing a chain versus pulling it. If you push, it may buckle; if you pull, it stays taut. The same principle applies to screw conveyors. Pulling tends to maintain a straighter path, especially in longer multi-segment systems.

3. Less Fatigue on Components
   Because pulling tends to minimize bending loads, bearings, shaft couplings, and joints may experience lower fatigue. That can translate into fewer breakdowns and longer service life.

Because of these benefits, many conveyor designers place the drive at the discharge end when space and layout allow.

Why You Might Be Pushing Instead

It’s not always practical or possible to use a pull configuration. Sometimes the layout, height constraints, or equipment positioning force a push arrangement. In those cases, you must design and maintain carefully to mitigate the drawbacks:

• Make alignment checks a routine part of maintenance. A pushing configuration is more sensitive to misalignment, so frequent checking and adjustment help avoid early wear or failure.

• Use robust components—stronger shafts, stiffer bearings, and higher-quality couplings—to resist compression stresses.

• Keep the conveying distance shorter if possible. Pushing over long distances increases the risk of deflection and component fatigue.

• Monitor for bending or bowing of the screw. If you notice it creeping over time, you may need to redesign the layout or consider rerouting to a pulling configuration.

Design and Operational Tips Regardless of Configuration

Whether your system is pushing or pulling, good design practice helps you get the most out of your screw conveyor:

• Match the conveyor speed and diameter to the material’s properties (density, abrasiveness, flowability). Overloading worsens stresses.

• Limit trough loading percentages so the material operates below critical stress levels rather than packing or overburdening the flight.

• Use intermediate supports or bearings carefully—especially in longer conveyors, to prevent sagging or misalignment.

• Plan for maintenance access to allow inspection, cleaning, and correction of alignment.

• Ensure strong drive components—a stiff shaft, properly sized gearbox, and high-quality bearings help counter the stresses introduced by pushing or pulling.

Conclusion

The choice between pushing and pulling in screw conveyors isn’t just a matter of convention—it’s a practical tradeoff affecting alignment, stress, and reliability. While pulling (drive on the discharge end) often gives better long-term stability, you should weigh your facility’s layout and constraints carefully. If pushing is your only option, designing defensively and scheduling regular upkeep can help you avoid premature failures.

At KC Supply Co., we can help you specify, design, and maintain your screw conveyor system—whether pushing or pulling—to get reliable, efficient material handling performance. Let us know your application and requirements, and we’ll work with you to find the best setup.

When it comes to grain storage, choosing the right capacity can make or break your operation’s efficiency, safety, and profitability. Whether you’re a small farm looking to simplify harvest logistics or a growing enterprise planning for the future, understanding how to select proper storage capacity is critical. At KC Supply Co., we’re here to help you make the smart choice—one that fits your needs now and flexes with your growth down the road.

Why Capacity Matters

Your storage capacity determines how much grain you can hold, which affects everything from harvest timing and marketing flexibility to bin layout and equipment requirements. Too little capacity can force rushed sales or make you rely too heavily on external storage. But oversized capacity ties up capital and takes up more space than you actually need.

Finding that sweet spot ensures you can store securely, preserve grain quality, and maintain operational control.

Key Questions to Ask When Planning Capacity

Here’s what you need to think about first:

1. What’s Your Current Output?
   Calculate your typical annual yield in bushels and use that as your base measurement. That’s the starting point for your storage needs.

2. Are You Adding to Existing Bins or Building New Ones?
   If you’re expanding, ensure your new capacity works with current bin layout, unloading systems, and foundations.

3. Do You Have Space or Height Constraints?
   Physical limitations can shape your options. Truck clearance lanes, site drainage, and local building restrictions may favor wider, shorter bins over tall, narrow ones.

4. What’s Your Budget?
   A new bin can be a better long-term investment than repairing a failing one. Weigh upfront costs against efficiency gains, downtime risks, and replacement expenses.

5. How Long Will Grain Stay in Storage?
   If you plan on holding season-long, you’ll need ample capacity. If grain moves off quickly, you may get by with more modest sizing—but unexpected weather or market delays can always change that.

6. Where Are You Headed in 5 to 10 Years?
   Planning for growth means you won’t outgrow your facilities. Look for expandable or modular designs that allow you to scale up without building from scratch later.

Capacity Meets Innovation

Just selecting the right bin capacity isn’t enough. Consider features that optimize how you use that space:

• Aeration Systems to maintain grain quality over extended storage

• High-Strength Designs (such as stiffened bins) that support taller structures and higher capacities

• Ease of Access with properly sized doors, catwalks, and safety features

These investments help you capture more value from your stored grain and protect your operation’s long-term success.

KC Supply Co. Can Help You Right-Size Your Storage

You don’t have to figure out bin sizing alone. At KC Supply Co., we’re experts in assessing storage needs—matching capacity, site conditions, and operational goals to turnkey grain storage solutions.

We help you determine:

• Exactly how many bushels you’ll need to store

• Whether standalone bins or additions to existing facilities make the most sense

• If your setup allows for future expansion

• What supplemental equipment (fans, ladders, safety gear) supports the capacity in place

Final Thoughts

Getting grain storage capacity right is about balancing today’s harvest demands with tomorrow’s growth. Storage that fits just right helps preserve grain quality, minimize losses, and maximize your ability to market when the time is best.

Ready to get started? Reach out to KC Supply Co. today, and let’s make sure your grain storage capacity supports your most excellent yields—now and in the future.

Grain storage is a critical investment for every operation, and one of the most important decisions is selecting the right bin size. Choosing a bin that’s too small can lead to overflow, rushed sales, and missed market opportunities, while an oversized bin can tie up unnecessary capital and create inefficiencies. At KC Supply Co., we know that finding the right balance is key to both profitability and safety.

Why Bin Size Matters

Your grain bin is more than just storage—it’s part of your operational strategy. The right bin size helps you:

• Maximize Profitability: Store grain long enough to wait for better market prices.

• Streamline Logistics: Handle harvest more efficiently without relying solely on off-site storage.

• Protect Quality: Reduce grain movement and exposure, which can help maintain quality and safety.

Factors to Consider When Choosing Bin Size

1. Acreage and Crop Yields
   Start by looking at how many acres you farm and your average yields per acre. Knowing your expected total bushels per crop will help you plan bin capacity that fits your operation today—and in the future.

2. Number of Crops and Harvest Timing
   If you store multiple crops, consider the timing of your harvests. Crops coming off the field close together may require more space to avoid bottlenecks during busy harvest periods.

3. Marketing and Holding Strategy
   Producers with a “sell later” strategy will want larger bins to hold grain for extended periods. If your goal is quick turnover, you might lean toward smaller bins with faster loading and unloading systems.

4. Future Growth
   Building for the farm you’ll have in five or ten years is often more cost-effective than upgrading later. Planning ahead now prevents costly expansions and downtime.

5. Available Space and Infrastructure
   Bin placement matters. Ensure your site layout accommodates truck traffic, auger or conveyor systems, and future additions.

Matching Bin Size with Technology

Modern storage systems are designed to make large bins more manageable. Features like high-capacity fans, temperature cables, and automated controls help maintain quality and simplify grain management, no matter the bin’s size. When planning your purchase, factor in these accessories to get the most out of your investment.

Safety Considerations

With larger bins comes a greater need for safety. Proper ladders, platforms, and safety gear are non-negotiable when scaling up your bin size. KC Supply Co. offers fall protection systems, rescue tools, and safety equipment designed for grain storage facilities of every size.

Let KC Supply Co. Help You Plan

Choosing the right bin size isn’t a one-size-fits-all decision. It requires careful planning, understanding your goals, and accounting for future growth. At KC Supply Co., we’re here to guide you through every step, from bin selection to installation, safety equipment, and ongoing support.

Whether you’re a growing farm operation or a commercial grain handler, we’ll help you design a system that keeps your grain secure, your team safe, and your operation efficient.

Portable gas detectors are one of the most important tools you can have on any worksite. Whether you’re in grain storage, confined spaces, or around hazardous gases, these devices help protect workers from unseen dangers. But like any tool, they only work if you take care of them.

At KC Supply Co., we believe safety starts with readiness. A gas monitor that’s dirty, uncalibrated, or damaged isn’t just unreliable—it’s a liability. Here’s what every operator should know about proper gas detector maintenance to ensure long-lasting performance and accurate readings.

1. Perform Daily Bump Tests

A bump test is a quick check to make sure your gas detector responds to the presence of gas. This test doesn’t measure accuracy—it simply confirms that the monitor and sensors are working.

Before every shift or job, expose the unit to a known concentration of gas to make sure the alarms go off as expected. If it doesn’t respond correctly, don’t assume it will in a real emergency. The unit may need calibration or repair.

2. Calibrate Regularly

Calibration ensures your gas monitor is accurately reading gas levels. Over time, sensors can drift, and even the environment (like temperature or humidity) can affect readings.

Most manufacturers recommend calibration every 30 days, but frequency may depend on how often the unit is used and in what conditions. In high-use or extreme environments, consider calibrating more often. Always use certified calibration gas and follow manufacturer procedures.

3. Clean Units Properly

Dust, moisture, and grime are common in industrial settings. Unfortunately, these are also enemies of gas detector performance.

Clean your unit with a soft, damp cloth. Avoid using strong chemicals or solvents, which can damage sensor housings or plastic components. Never spray cleaners directly into the sensor ports. Make sure all ports, vents, and buttons are clear of debris that could block airflow or trigger a false alarm.

4. Check Batteries and Power

It might seem simple, but low battery power is one of the most common reasons gas detectors fail. Always start your day with a fully charged unit, especially if the job involves long hours or remote areas with no access to chargers.

If your detector uses replaceable batteries, make sure they’re in good condition and haven’t corroded. Rechargeable units should be docked when not in use.

5. Store Units Correctly

When your portable gas detector isn’t in use, store it in a clean, dry place—preferably in a case or cabinet designed for equipment storage. Avoid areas with extreme heat, cold, or humidity, which can degrade the sensors or the battery.

Also, be careful not to store detectors near gas cylinders or chemicals that could cause the sensors to become desensitized over time.

6. Replace Sensors When Needed

Every gas detector has a lifespan, and so do its sensors. If your unit frequently fails bump tests or calibration, or if it’s no longer responding reliably, it may be time to replace one or more sensors.

Keep track of sensor life and follow manufacturer recommendations for replacement intervals. This prevents surprise failures and keeps your team protected.

Final Thoughts

Your portable gas detection equipment is only as reliable as the maintenance behind it. At KC Supply Co., we encourage all businesses—whether in agriculture, grain handling, manufacturing, or utilities—to build a routine that includes bump tests, calibration, cleaning, and proper storage.

Need help selecting gas monitors? Reach out to our team. We’re here to help you protect your people and your operation, one smart step at a time.

At KC Supply Co. we know the value of staying protected on the job, especially when working at heights. Fall protection gear is only as good as the care it receives. Whether you’re using a harness, lanyard, self-retracting lifeline, or anchorage connector, routine inspection and maintenance are critical to ensure that your equipment performs when you need it most.

Let’s walk through a few key maintenance practices that will keep your fall protection system in top condition and help you avoid costly or dangerous surprises.

1. Inspect Every Time Before Use

Before any worker straps in, their gear should go through a quick but thorough inspection. Check for wear, cuts, burns, fraying, or broken stitches on all webbing. Pay close attention to buckles, D-rings, and connectors. These metal components must be free of cracks, rust, or deformation.

If something looks off, it probably is. When in doubt, take it out of service and have it reviewed. Regular inspections can catch early signs of failure and are the first line of defense in fall protection safety.

2. Clean Gear the Right Way

Dirt, chemicals, and even sweat can wear down materials over time. Cleaning your fall protection gear isn’t just about appearance. It helps preserve its strength and function.

Use mild soap and water to wipe down webbing and hardware. Avoid bleach or harsh chemicals as they can break down fibers. Let everything air dry in a cool shaded area. Never use heat or direct sunlight which can degrade material faster than you think.

3. Store Gear Correctly

Where you store your gear matters just as much as how you use it. Fall protection equipment should be kept in a clean dry area away from direct sunlight, extreme temperatures, or anything sharp.

Avoid tossing gear into the back of a truck or onto the floor after use. Ideally hang harnesses by the D-ring and keep other components in a designated storage area. Proper storage extends the life of your equipment and helps prevent accidental damage.

4. Schedule Regular Full Inspections

While daily checks are essential, every piece of fall protection gear should undergo a more detailed inspection on a scheduled basis. Depending on how frequently it’s used, this could be monthly, quarterly, or semiannually. Look for deeper wear, loose stitching, or any changes that might be easy to miss during quick daily checks.

Create a tracking system for inspections to ensure nothing falls through the cracks. Tag gear with the date of the last inspection and keep logs for accountability.

5. Know When It’s Time to Retire Equipment

Even well-maintained gear has a lifespan. Fall protection systems should be removed from service immediately if they’ve been involved in a fall, show visible damage, or no longer meet the manufacturer’s standards. Some equipment also has expiration dates especially self-retracting lifelines or shock absorbers.

Don’t gamble with gear that looks good enough. The cost of replacement is nothing compared to the risk of failure on the job.

6. Train Your Team to Do It Right

Fall protection maintenance isn’t just a task. It’s a culture. Make sure every worker understands how to inspect, clean, and store their gear properly. A trained team is more likely to spot issues early and take ownership of their own safety.

Final Thoughts

At the end of the day, well-maintained fall protection gear saves lives. Take the time to build a maintenance routine that protects your people and your operation. At KC Supply Co. we offer reliable fall protection solutions along with the gear and guidance to help your team stay safe from the ground up.

Need help choosing the right fall protection system? Contact our team today.