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Bearings are surprisingly delicate components despite their widespread use in heavy machinery. They require bearing maintenance, careful handling, and storage to ensure they continue functioning as intended for an extended period of time. Here are some maintenance tips to ensure your bearings can bear the load efficiently.

Practice proper handling

As complex and precise components, bearings necessitate careful handling and storage to avoid contamination, which can reduce their effectiveness or cause failure. Proper storage, preventing exposure to airborne contaminants, and refraining from direct force application are all critical practices. Before mounting, thoroughly inspect the housing and shaft to ensure they are in good physical condition for bearing operation. A crucial step in bearing maintenance is to remove any nicks or burrs and wipe surfaces clean with a soft cloth. When mounting, it’s critical to use the proper method, which varies depending on whether the bearing has a cylindrical or tapered bore. It is critical to emphasize the importance of applying pressure only with a press fit to avoid damage to raceways.

Strategic heat management

Overheating can cause permanent deformation or softening of bearing steel, lowering load-carrying capacity and resulting in failure. Induction heaters are recommended for the shrink-fit method to reduce this risk, as they eliminate the need for direct flame application. Furthermore, using the proper tools is critical for delicate bearing handling. When it comes to bearing maintenance, bearing pullers, fitting toolkits, oil injectors, hydraulic nuts, and induction heaters are all designed to reduce the risk of damage during various stages, such as mounting or dismounting, ensuring optimal performance and bearing longevity.

Proper lubrication

Bearing maintenance is essential for preventing corrosion and ensuring optimal bearing performance. As preventive measures, wear gloves when handling and applying water-resistant grease in moist environments. Consider using bearings made of alternative materials in extremely corrosive environments. Prioritize proper lubrication as a critical component in preventing failure. Follow the manufacturer’s recommendations for lubricant grade, type, application method, and quantity. Consider environmental conditions, temperature, operation speed, and load for a holistic approach to improving performance and extending lifespan.

These are just some tips on how to take care of your bearings. For more information, visit us today.

When choosing a safety harness, it is critical to understand the specific requirements of the task at hand. OSHA defines a body harness as a device designed to distribute fall arrest forces over critical areas of the body. In contrast, safety belts are straps that secure around the waist and connect to other components. Body belts are not permitted in personal fall arrest systems, according to OSHA.

Deciding which harness to purchase for your specific needs can become daunting due to all the choices available today — ensuring that the harnesses you get are appropriate to the workplace hazards your employees would encounter. Here are some things to consider when picking the suitable safety harness for you and your company.

The right harness for the job

A critical consideration is determining whether the nature of the work primarily entails restraint or arrest. Fall arrest harnesses become essential for those frequently exposed to fall hazards. This understanding is necessary for tailoring the level of protection to the specific demands of the job.

The force applied to the body during a fall must not exceed 1,800 lbs. This requirement emphasizes the importance of the harness in distributing impact forces across the body, particularly in critical areas like the upper legs, groin, and chest. The correct harness should distribute the impact force evenly throughout your body to reduce the risk of injury.

Quality and features

When choosing the right safety harness, price and comfort are inextricably linked. While more expensive, premium harnesses include features such as padding at common points of contact, multiple points of adjustment, and additional webbing stretch. These would aid in distributing impact forces on your body in the event of a fall and make prolonged use of the harness less cumbersome.

You must consider these things when shopping for a safety harness. For more information, visit us here at KC Supply today.

Respiratory hazards can take many forms in various industries, ranging from gases to vapors. Exposure to these can make you sick or even kill you, so inspecting your respirator is critical to ensure it works properly and provides the necessary protection. Regular inspections, whether you use a disposable or reusable mask, help identify any defects or damage that could compromise its effectiveness.

Here’s a guide to inspecting your respirator, whether it’s disposable or reusable:

Visual inspection

Inspect your equipment before and after each use for signs of tears or deformation on the mask. Look for signs of wear, stretching, or breakage on the straps. Check the facepiece of reusable masks for cracks, scratches, rippling or distortion on the edges, or other damages. The metal nose piece of disposable masks must maintain its shape to provide a proper seal. Disposable mask filters must be securely attached with no visible signs of damage and no discoloration noted in the filters. The proper filter element must also be used to ensure it is appropriate for workplace hazards. Reusable mask filters should be current and well-fitting, with no visible damage on the cartridges. Examine the inhalation and exhalation valves and the valve seats for dust or dirt that could cause an improper seal.

Seal check

Once you’ve put on the mask, perform a positive and negative seal check. This is accomplished by deeply inhaling and exhaling while covering the inhalation and exhalation valves, respectively. When you inhale deeply, the respirator should slightly collapse. When you exhale, it should bulge slightly without any air leaking. This would indicate that a proper seal exists; if not, some adjustments to the mask should be made.

Always follow the manufacturer’s instructions and guidelines for your specific respirator model, and replace it if its integrity is in doubt.

These are just a few things to look for when inspecting your respirators. For more information, contact KC Supply Co. today.

For people working in high elevations, properly functioning fall protection equipment could be the difference between going home after a long day or not going home at all due to an accident. The worthiness of the gear you use must be up to Occupational Safety and Health Administration (OSHA) standards. If you compromise on your equipment, then you may be risking the lives of your employees. 

Here are some things you must consider when inspecting your equipment. 

Day-to-day inspections

The initial inspection should be done when the new equipment arrives. Check the item thoroughly to ensure there are no visible damages in the kit, such as tears in the material or defects in the sewing or stitching patterns. A part of this process would be to ensure that the fall protection equipment is the right size for the individual using it. When it comes to safety, loose or too-tight equipment may have detrimental effects. 

Aside from the initial inspection, you should also train your employees to check their assigned equipment every day before using them. This is to ensure that there are no visible wear and tear and to guarantee that the equipment is still usable and in perfect condition.

Things to watch out for

During inspection, the damages you should look out for depends on the type of equipment. For fall protection harnesses, you must look for broken stitching due to burns or being pulled. Check all the hardware attachment points, webbing, buckles, and D-rings. 

Meanwhile, some fall protection equipment, such as self-retracting lifelines, require some tinkering, as many of its components are hidden inside the housing. An excellent initial inspection would be to look for any damage to the housing, lifeline, and connectors.

Of course, before anything else, you must buy high-quality equipment. For any inquiries, visit us today at KC Supply Co.

Grain bin fumigation is a potentially hazardous aspect of grain farming, but one that is necessary for its operation. Fumigating grain bins involves using chemicals to control pests, requiring careful attention to safety measures throughout the process.

Here are some things to consider that would hopefully provide valuable information on the dangers of the process and how to ensure safety at every stage of the process.

Before starting fumigation

The first and most important step is to keep the grain bin as clean as possible from the start. This means that the grain containers and interior and exterior storage facilities must be thoroughly cleaned of any existing insects. This would help to reduce insect populations before grain bin fumigation is required. To prevent pests from entering, the bins must be inspected for cracks and gaps and to seal these openings with polyurethane foam.

Dangers of fumigation

Aluminum phosphide is a common fumigant available in pellets, tablets, sachets, plates, and strips. However, when exposed to moisture and heat within the bins, it emits phosphine gas. Inhaling phosphine gas is the most common and most dangerous method of exposure. Avoiding any contact between aluminum phosphide and water is critical, as this can release phosphine gas, which can cause fires or explosions.

Safety during the fumigation process

A pesticide applicator permit is required before using any chemicals used for grain bin fumigation. If you are unsure how to handle such chemicals, then hiring professionals to do your fumigation would be wise. Fumigants should always be stored in cool, dry, well-ventilated areas away from heat sources. These areas should be clearly labeled as pesticide storage, and it is recommended to secure them to prevent unauthorized access.

If you have more questions about grain bin fumigation, visit us here at KC Supply Co.

Harvest season is here, and preparing for it entails caring for your crops and ensuring the safety and well-being of yourself and others involved in the harvest. Here are some things to consider to be ready for the fall harvest.

Equipment upkeep and safety

Tractors are arguably the most important equipment required during the harvest season. As a result, these machines must be kept up to date in terms of maintenance to ensure they are all in good working order. Keep these machines lubricated and free of corrosion, particularly in critical components like pulleys, belts, chains, and filters. Removing any dust, debris, or residue would help reduce the possibility of contamination or unintentional fires. When possible, have them equipped with Rollover-Protective Structures (ROPS), and while you’re at it, make sure the guards are properly positioned.

Moving your tractor around the farm during the fall harvest can be dangerous, especially in the early morning or late at night. This is why outfitting your tractors and implements with the appropriate lighting is critical. Finally, before leaving your tractor or any machinery, always turn it off and check or unclog any equipment to prevent accidents.

Rest and break times

The fall harvest season can be very hectic, and it is easy to forget about resting or caring for yourself or your family during this time. Take short breaks throughout the day to stretch and stay hydrated to avoid sacrificing rest and nutrition. Pack healthy snacks or meals to ensure you have enough energy to complete the task at hand safely and effectively.

Extra personnel

When enlisting the assistance of neighbors, family members, or friends during a time of crisis, make sure they are properly trained in farm safety for the tasks they will be performing. You’d need to assess their abilities and make sure they’re not taking on tasks that are beyond their physical or mental capabilities.

These are some things you need to consider during this season. If you have more questions, visit us today.

Grains are one of the foundations of many industries. They are vital sources of nutrients in many countries and a staple on every table. Grains also serve as ingredients in livestock feed, fuel, cosmetics, and alcohol production. Yet grain quality is complicated, shaped by many factors from planting to consumption. These influences can be classified as intrinsic or extrinsic, with each playing an essential role in determining the final value of the grains.

Intrinsic factors

Color, aroma, and size are sensory cues that provide information about the condition of the grains. A deep color indicates ripeness, whereas unusual odors may indicate contamination. A seemingly insignificant aspect, size, and shape uniformity, significantly impact processing efficiency and end-product characteristics. The nutritional composition of grains, which includes proteins, carbohydrates, fats, and vitamins, is essential to their dietary value. Bulk density — which is frequently overlooked — influences storage, transportation, and the susceptibility of grains to breakage during handling.

Extrinsic factors

Moisture content must be balanced to achieve good grain quality. Excess moisture promotes mold and spoilage, whereas insufficient moisture results in hardness and lower protein levels. Enzymatic activity, oxidation, and moisture absorption contribute to grain quality degradation as grains age. Mishandling can cause broken or immature grains, disrupting processing and overall quality. Infestations of pests, pathogens, and mycotoxins endanger both consumers and the utility of grains. Foreign matter impacts quality, processing, and potential contamination. Protein content affects storage, blending, grading, and final product quality, especially for gluten-rich grains. The falling number test detects potential sprout damage, which impacts dough properties and shelf life. Furthermore, contaminants such as herbicides, fungicides, insecticide residues, and mycotoxins are closely monitored.

Qualitative and quantitative assessment

Grain quality is assessed using two main methods. Chemical analysis is used in the quantitative approach to measure parameters such as moisture, amino acids, fatty acids, proteins, and compounds. Sensory evaluation delves into physical attributes and changes in raw materials on the qualitative front. Quality can be discerned through the senses of smell, color, taste, sound, particle size, and touch. Damaged kernels, foreign materials, and clumps are all evaluated.

These are just some things that must be considered when handling grains. To know more about how to produce the best quality grain, visit us at KC Supply Co.

Manure pits are essential to modern livestock operations because they help manage waste and recycle nutrients. However, these structures carry inherent risks that necessitate strict adherence to safety protocols. Managing these pits safely is critical for the safety of those involved and for the sustainability and productivity of agricultural operations.

Here are some things to keep in mind when you have a manure pit:

1. Understanding the risks

Manure emits various toxic gases, including methane, hydrogen sulfide, carbon dioxide, and ammonia. These gases can potentially be harmful, if not fatal, to humans. All employees and individuals working on or near these systems must be fully aware of the hazards posed by these gases. This is why it is essential to have appropriate hazard signage throughout the area to remind all employees of the dangers of exposure to these gases.

1. Proper training and education

It is critical to ensure that all employees receive proper training and education about confined manure handling systems. Employees must be aware of the characteristics of the gases produced, the potential symptoms of exposure, and the appropriate safety precautions to take. In the event of an emergency, a well-defined plan must be in place. During a 911 call, the people who work in the area must be able to describe the situation and provide precise location directions adequately.

1. Safety gear and equipment

It is critical to provide appropriate safety gear and equipment to reduce risks. Safety harnesses with lifelines, positive-pressure self-contained breathing apparatus (SCBA), flotation devices, and other essential equipment should be readily available and properly used.

Manure pits are here to stay, and people who work in or around these areas must be well-informed of the risks involved. With proper information, you can minimize accidents in the workplace. For more details about manure pit safety and other safety equipment, visit us at KC Supply Co.

Deciding which conveyor belt fasteners to use can be confusing, but an essential step in splicing a belt. They join the ends of conveyor belts together, thus creating a continuous loop that would allow the belt to move smoothly along the conveyor structure. Choosing the wrong one can lead to premature wear and cause a malfunction in the belt splice.

Here are the factors to be considered when selecting the appropriate conveyor fastener.

Fastener Type

There are different belt fastener types available in the market, such as mechanical fasteners, plate fasteners, hinged fasteners, and others. Each type has its advantages and is suitable for specific belt materials and applications. For instance, mechanical fasteners are versatile and offer a strong grip, while hinged fasteners allow for easy installation and maintenance. Another deciding factor on which belt fasteners to use would be tied to the pulley diameter. Hinged fasteners are commonly used for smaller pulley diameters as they can bend around a tighter turn in the system. On the other hand, solid plate styles are used for their longer life and to prevent sifting, provided that either style is appropriate for your belt and pulleys.

Strength and Load Capacity

Determine the conveyor system’s load capacity and tension requirements. The fasteners that should be used would be able to withstand the application’s tension and stress without compromising the belt’s integrity. The materials these fasteners would be made out of depend greatly on whether it is used for light or heavy duty. Some examples of light-duty belt fasteners would be common bar lacing, stapled plate fasteners, and plastic hinged plate fasteners, while bolted and riveted plate fasteners and stapled, riveted and bolted hinged fasteners are used for heavy duty.

Before finalizing your decision, it’s a good idea to consult with conveyor system experts or suppliers who can help you assess your specific needs and recommend the most suitable fastener options. Visit us today at KC Supply Co. for any further questions.

The summer heat comes with an extra need for employee protection as you face the additional challenge of protecting your employees from the elements’ harmful effects, especially in work environments where high temperatures or excessive heat exposure is expected. 

Heat exhaustion and heatstroke can have severe consequences that could lead to organ damage and even death. This is why correctly understanding heat-related illnesses and implementing effective preventive measures is crucial in ensuring your employees are safe and healthy during the summer. 

There are a lot of strategies that can be implemented specifically for the summer months that can decrease the risk of heat-related illnesses. Here are some of them:

• Education is key — One of the best ways of keeping your employees healthy during summer is by educating them on the harmful effects of prolonged exposure to heat. Employee protection begins with teaching them how to identify signs of heat exhaustion and heat stroke, such as headache, dizziness, and confusion. Implementing a buddy system would be helpful in quickly identifying signs of heat illness, and proper management may be done promptly.
• Splurge on the cool stuff — A great way to protect your employees from the heat is to provide a lot of cold water close to the work area. OSHA suggests that employees must drink at least a pint of water every hour and that a shaded or air-conditioned designated rest area must be accessible to employees at all times. 
• Focus on the essentials — Employee protection could be observed even when PPEs are required in the workplace. Consider alternatives that can provide protection without excessive heat retention, such as lightweight and breathable fabrics. Alternatively, a modified shifting schedule can be implemented to decrease the exposure to heat and give ample time for breaks.

Protecting employees is a crucial part of the duties of an employer. It could be challenging during summer, but with the correct information and mindset, it could be as easy as A-B-C. If you have more questions about preventing heat-related illnesses in the workplace, visit us at KC Supply Co today.