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Machines are what keep production going, and are the very beating heart of any production line, proving that plant maintenance should be one of the major concerns in a manufacturing plant. The machines that are tasked with creating products or items for a company are what keeps the entire enterprise going. If they are not carefully maintained or overseen on a day-to-day basis, there can be a huge chance for machine failure, with devastating results.

When purchasing a large production machine, the overall upkeep of this machine should be included in the considerations. Upgrades, costs, and most of all, maintenance need to be part of the plans. The upkeep of machines that are the essential part of the manufacturing processes, particularly large scale production, is tantamount to keeping everything running smoothly without a hitch.

What happens without plant maintenance?

Without a consistent plan of plant upkeep for all the production machines on the floor, there’s a chance that one of the vital technologies for production can fail. Sensitive sensors could stop working, limbs or machinery could drop–even just one device failure could mean a meltdown, causing thousands, or even millions of dollars lost in terms of sub-part production items, equipment repairs, and time lost. Time is always money in production. Each moment that one of the production machines, large scale or small, is down and unable to produce, means that profits are lost.

What could it cost a company?

Apart from the loss of the usage of a machine, a production line without proper plant maintenance would lose money from the products it would have been unable to complete. Losses are also incurred in the form of raw material or product that would not have been completed as a result of a faulty machine.

This is particularly important to remember for companies that manufacture or handle perishables or items that require a specific standard of quality control in order for a finished product to be sent out. Without regular upkeep, failures in the production line result in a product that doesn’t meet the standard. This could mean a sharp loss in stock, being unable to meet orders, and even bigger costs in fines if it puts the production at risk of health violations.

Ways to Avoid Losses

Draft up a regular plant maintenance plan that requires daily checks and upkeep of each machine on the production line. Consult with experts who will be able to give vital insight on ways to keep machines running, as well as important system upgrades that won’t just improve efficiency but also give the company the most production.

Learn more about large scale production and upkeep by consulting with the experts at KCSupply. Visit www.kcsupply.com to learn more.

As temperatures plummet and winter sets in, ensuring the safety and longevity of your equipment becomes paramount. Whether you’re operating heavy machinery or managing industrial equipment, safeguarding your tools against the harsh cold weather is crucial. At KC Supply Co., we understand the significance of winter equipment use and the vital need to protect your assets in challenging conditions.

Understanding Freeze Protection

Winter weather poses significant risks to machinery, pipes, and various equipment components. Freeze-ups can lead to costly damages, operational downtime, and safety hazards. Implementing effective freeze protection measures is fundamental to maintaining operational efficiency, extending equipment lifespan, and preventing unnecessary expenses.

Key Strategies for Winter Equipment Use

1. Insulation is Key

Proper insulation acts as a shield against the biting cold. Insulate exposed pipes, machinery, and sensitive equipment parts to minimize the risk of freezing. Utilize high-quality insulation materials designed for extreme temperatures. At KC Supply Co., we offer a range of insulating solutions tailored to diverse industrial needs, ensuring your equipment remains protected in the coldest conditions.

2. Heating Systems and Trace Heating

Integrating heating systems is an effective way to prevent freezing. Employ trace heating methods on vulnerable components and pipes to maintain consistent temperatures. Our inventory at KC Supply Co. includes advanced heating solutions that are energy-efficient and reliable, safeguarding your equipment even in the harshest winter climates.

3. Monitoring and Maintenance

Regular monitoring and maintenance routines are imperative during the winter months. Conduct thorough inspections to identify potential vulnerabilities and ensure all preventive measures are functioning optimally. Timely repairs and adjustments can significantly reduce the risk of equipment failure due to cold weather.

4. Protective Coverings and Enclosures

Shielding equipment with protective coverings and enclosures offers an added layer of defense against freezing temperatures, snow, and ice. Explore our selection of durable and weather-resistant coverings at KC Supply Co. to safeguard your machinery and valuable assets throughout the winter season.

Importance of Professional Guidance

Navigating the complexities of winter equipment use requires expertise and precision. KC Supply Co. stands as your reliable partner in ensuring comprehensive protection for your gear. Our team of experts offers tailored solutions and guidance to address your specific needs, providing you with peace of mind during the coldest months of the year.

Conclusion

Winter equipment use demands proactive measures to safeguard your assets from the detrimental effects of cold weather. By implementing insulation, heating systems, regular maintenance, and protective coverings, you can fortify your equipment against freeze-ups and ensure uninterrupted operations.

At KC Supply Co., we recognize the importance of protecting your equipment in winter conditions. Our commitment is to provide you with top-notch solutions and support to optimize your equipment’s performance and durability, enabling you to conquer the challenges of winter with confidence.

Don’t let the cold weather compromise your equipment’s functionality. Explore our range of winter equipment protection solutions at KC Supply Co. and gear up for a season of reliable performance and durability.

Winter equipment use is not just about surviving the cold—it’s about thriving through it. Choose KC Supply Co. for unparalleled equipment protection.

Contact us today and ensure your gear remains in top condition regardless of the weather!

Bearings are surprisingly delicate components despite their widespread use in heavy machinery. They require bearing maintenance, careful handling, and storage to ensure they continue functioning as intended for an extended period of time. Here are some maintenance tips to ensure your bearings can bear the load efficiently.

Practice proper handling

As complex and precise components, bearings necessitate careful handling and storage to avoid contamination, which can reduce their effectiveness or cause failure. Proper storage, preventing exposure to airborne contaminants, and refraining from direct force application are all critical practices. Before mounting, thoroughly inspect the housing and shaft to ensure they are in good physical condition for bearing operation. A crucial step in bearing maintenance is to remove any nicks or burrs and wipe surfaces clean with a soft cloth. When mounting, it’s critical to use the proper method, which varies depending on whether the bearing has a cylindrical or tapered bore. It is critical to emphasize the importance of applying pressure only with a press fit to avoid damage to raceways.

Strategic heat management

Overheating can cause permanent deformation or softening of bearing steel, lowering load-carrying capacity and resulting in failure. Induction heaters are recommended for the shrink-fit method to reduce this risk, as they eliminate the need for direct flame application. Furthermore, using the proper tools is critical for delicate bearing handling. When it comes to bearing maintenance, bearing pullers, fitting toolkits, oil injectors, hydraulic nuts, and induction heaters are all designed to reduce the risk of damage during various stages, such as mounting or dismounting, ensuring optimal performance and bearing longevity.

Proper lubrication

Bearing maintenance is essential for preventing corrosion and ensuring optimal bearing performance. As preventive measures, wear gloves when handling and applying water-resistant grease in moist environments. Consider using bearings made of alternative materials in extremely corrosive environments. Prioritize proper lubrication as a critical component in preventing failure. Follow the manufacturer’s recommendations for lubricant grade, type, application method, and quantity. Consider environmental conditions, temperature, operation speed, and load for a holistic approach to improving performance and extending lifespan.

These are just some tips on how to take care of your bearings. For more information, visit us today.

 

When choosing a safety harness, it is critical to understand the specific requirements of the task at hand. OSHA defines a body harness as a device designed to distribute fall arrest forces over critical areas of the body. In contrast, safety belts are straps that secure around the waist and connect to other components. Body belts are not permitted in personal fall arrest systems, according to OSHA.

Deciding which harness to purchase for your specific needs can become daunting due to all the choices available today — ensuring that the harnesses you get are appropriate to the workplace hazards your employees would encounter. Here are some things to consider when picking the suitable safety harness for you and your company.

The right harness for the job

A critical consideration is determining whether the nature of the work primarily entails restraint or arrest. Fall arrest harnesses become essential for those frequently exposed to fall hazards. This understanding is necessary for tailoring the level of protection to the specific demands of the job.

The force applied to the body during a fall must not exceed 1,800 lbs. This requirement emphasizes the importance of the harness in distributing impact forces across the body, particularly in critical areas like the upper legs, groin, and chest. The correct harness should distribute the impact force evenly throughout your body to reduce the risk of injury.

Quality and features

When choosing the right safety harness, price and comfort are inextricably linked. While more expensive, premium harnesses include features such as padding at common points of contact, multiple points of adjustment, and additional webbing stretch. These would aid in distributing impact forces on your body in the event of a fall and make prolonged use of the harness less cumbersome.

You must consider these things when shopping for a safety harness. For more information, visit us here at KC Supply today.

Respiratory hazards can take many forms in various industries, ranging from gases to vapors. Exposure to these can make you sick or even kill you, so inspecting your respirator is critical to ensure it works properly and provides the necessary protection. Regular inspections, whether you use a disposable or reusable mask, help identify any defects or damage that could compromise its effectiveness.

Here’s a guide to inspecting your respirator, whether it’s disposable or reusable:

Visual inspection

Inspect your equipment before and after each use for signs of tears or deformation on the mask. Look for signs of wear, stretching, or breakage on the straps. Check the facepiece of reusable masks for cracks, scratches, rippling or distortion on the edges, or other damages. The metal nose piece of disposable masks must maintain its shape to provide a proper seal. Disposable mask filters must be securely attached with no visible signs of damage and no discoloration noted in the filters. The proper filter element must also be used to ensure it is appropriate for workplace hazards. Reusable mask filters should be current and well-fitting, with no visible damage on the cartridges. Examine the inhalation and exhalation valves and the valve seats for dust or dirt that could cause an improper seal.

Seal check

Once you’ve put on the mask, perform a positive and negative seal check. This is accomplished by deeply inhaling and exhaling while covering the inhalation and exhalation valves, respectively. When you inhale deeply, the respirator should slightly collapse. When you exhale, it should bulge slightly without any air leaking. This would indicate that a proper seal exists; if not, some adjustments to the mask should be made.

Always follow the manufacturer’s instructions and guidelines for your specific respirator model, and replace it if its integrity is in doubt.

These are just a few things to look for when inspecting your respirators. For more information, contact KC Supply Co. today.

For people working in high elevations, properly functioning fall protection equipment could be the difference between going home after a long day or not going home at all due to an accident. The worthiness of the gear you use must be up to Occupational Safety and Health Administration (OSHA) standards. If you compromise on your equipment, then you may be risking the lives of your employees. 

Here are some things you must consider when inspecting your equipment. 

Day-to-day inspections

The initial inspection should be done when the new equipment arrives. Check the item thoroughly to ensure there are no visible damages in the kit, such as tears in the material or defects in the sewing or stitching patterns. A part of this process would be to ensure that the fall protection equipment is the right size for the individual using it. When it comes to safety, loose or too-tight equipment may have detrimental effects. 

Aside from the initial inspection, you should also train your employees to check their assigned equipment every day before using them. This is to ensure that there are no visible wear and tear and to guarantee that the equipment is still usable and in perfect condition.

Things to watch out for

During inspection, the damages you should look out for depends on the type of equipment. For fall protection harnesses, you must look for broken stitching due to burns or being pulled. Check all the hardware attachment points, webbing, buckles, and D-rings. 

Meanwhile, some fall protection equipment, such as self-retracting lifelines, require some tinkering, as many of its components are hidden inside the housing. An excellent initial inspection would be to look for any damage to the housing, lifeline, and connectors.

Of course, before anything else, you must buy high-quality equipment. For any inquiries, visit us today at KC Supply Co.

Grain bin fumigation is a potentially hazardous aspect of grain farming, but one that is necessary for its operation. Fumigating grain bins involves using chemicals to control pests, requiring careful attention to safety measures throughout the process.

Here are some things to consider that would hopefully provide valuable information on the dangers of the process and how to ensure safety at every stage of the process.

Before starting fumigation

The first and most important step is to keep the grain bin as clean as possible from the start. This means that the grain containers and interior and exterior storage facilities must be thoroughly cleaned of any existing insects. This would help to reduce insect populations before grain bin fumigation is required. To prevent pests from entering, the bins must be inspected for cracks and gaps and to seal these openings with polyurethane foam.

Dangers of fumigation

Aluminum phosphide is a common fumigant available in pellets, tablets, sachets, plates, and strips. However, when exposed to moisture and heat within the bins, it emits phosphine gas. Inhaling phosphine gas is the most common and most dangerous method of exposure. Avoiding any contact between aluminum phosphide and water is critical, as this can release phosphine gas, which can cause fires or explosions.

Safety during the fumigation process

A pesticide applicator permit is required before using any chemicals used for grain bin fumigation. If you are unsure how to handle such chemicals, then hiring professionals to do your fumigation would be wise. Fumigants should always be stored in cool, dry, well-ventilated areas away from heat sources. These areas should be clearly labeled as pesticide storage, and it is recommended to secure them to prevent unauthorized access.

If you have more questions about grain bin fumigation, visit us here at KC Supply Co.