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The Value of Plant Maintenance

Gas Monitors - KC Supply Co.

Machines are what keep production going, and are the very beating heart of any production line, proving that plant maintenance should be one of the major concerns in a manufacturing plant. The machines that are tasked with creating products or items for a company are what keeps the entire enterprise going. If they are not carefully maintained or overseen on a day-to-day basis, there can be a huge chance for machine failure, with devastating results.

When purchasing a large production machine, the overall upkeep of this machine should be included in the considerations. Upgrades, costs, and most of all, maintenance need to be part of the plans. The upkeep of machines that are the essential part of the manufacturing processes, particularly large scale production, is tantamount to keeping everything running smoothly without a hitch.

What happens without plant maintenance?

Without a consistent plan of plant upkeep for all the production machines on the floor, there’s a chance that one of the vital technologies for production can fail. Sensitive sensors could stop working, limbs or machinery could drop–even just one device failure could mean a meltdown, causing thousands, or even millions of dollars lost in terms of sub-part production items, equipment repairs, and time lost. Time is always money in production. Each moment that one of the production machines, large scale or small, is down and unable to produce, means that profits are lost.

What could it cost a company?

Apart from the loss of the usage of a machine, a production line without proper plant maintenance would lose money from the products it would have been unable to complete. Losses are also incurred in the form of raw material or product that would not have been completed as a result of a faulty machine.

This is particularly important to remember for companies that manufacture or handle perishables or items that require a specific standard of quality control in order for a finished product to be sent out. Without regular upkeep, failures in the production line result in a product that doesn’t meet the standard. This could mean a sharp loss in stock, being unable to meet orders, and even bigger costs in fines if it puts the production at risk of health violations.

Ways to Avoid Losses

Draft up a regular plant maintenance plan that requires daily checks and upkeep of each machine on the production line. Consult with experts who will be able to give vital insight on ways to keep machines running, as well as important system upgrades that won’t just improve efficiency but also give the company the most production.

Learn more about large scale production and upkeep by consulting with the experts at KCSupply. Visit www.kcsupply.com to learn more.

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Bountiful Harvests: KC Supply Offers 10 Great Harvest Safety Tips

Harvest safety is of utmost importance as the season begins. It’s the only surefire way to ensure that a harvest is a productive, fruitful, and uneventful one. Harvesting brings out the use of more equipment and machinery and more personnel on-site actively doing agricultural processes. There is a higher likelihood of incidents and accidents, and it remains in every farmer’s best interest to double-check any safety precautions involved in the different processes.

  1. Remind all personnel to be mindful when approaching harvest equipment, even when they thinkit’s shut off. Ensure that they come forward from the front and gain eye contact with the machine’s operator before approaching.
  2. Do not stay near or approach machinery when it’s running unguarded. For harvest safety, always pay attention to the machine’s movement and know where it is.
  3. Do not go into any joints or pinch points in the equipment where visibility is limited. Make sure you’re where the operator can see you at all times.
  4. Train (or re-train) all personnel who will be handling the harvesting equipment. Ignorance or lack of training is a significant source of incorrect equipment operation, leading to accidents.
  5. Be prepared. Know what everyone is supposed to do for each step and what to do in case of incidents. Come up with checklists and emergency plans for harvest safety.
  6. Keep young children away from the harvest area. If it’s completely unavoidable to have them near the perimeter, know where they are at all times.
  7. Do not overexert your physical capability. Exhaustion and fatigue make you prone to human error and mistakes, leading to accidents.
  8. Brush up and practice grain bin safety. At least 12 people die every year in grain bins, getting suffocated inside.
  9. Do not attempt to fix or repair any piece of equipment or machinery if it breaks down or stops working in the middle of the harvest. Always make sure that the machine is off.
  10. Wear well-fitting clothing that gives you the ease of movement. This keeps your actions fast, efficient and keeps clothes out of risk of getting tangled in anything.

By keeping these great harvest safety reminders at the forefront of your endeavor, any harvest should go as smoothly as possible with excellent yields and few incidents.

KC Supply Co takes workplace safety seriously, especially in the agricultural industry. Visit our website to learn more about guidelines and safety reminders.

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KC Supply Co Emphasizes the Importance of Plant Maintenance

The goal of plant maintenance is simple: to keep the business running. A manufacturing, agricultural, or industrial company simply cannot continue doing its work for the day with a faulty plant with more than one issue going around. And if good plant maintenance doesn’t get upheld, the business won’t last very long either.

A well-oiled machine

The saying “a well-oiled machine” refers to everything working perfectly. This is the primary benefit of regular plant maintenance. Through careful and thorough plant maintenance, companies can ensure continuous, efficient production throughout their factory lines. Machines that can run smoothly at their total capacity are incredibly productive, and there won’t be any fear of downtime.

Time is money

The faster things get done, the more can get done during the day. And with an efficient, problem-free line of equipment, production rates can even improve, bringing more profits. Furthermore, regular plant maintenance saves a lot of repair money in the long run. Something small that seems “too troublesome” to repair now can cause a more significant breakdown later, leading to even higher operational costs after repairs.

Minimize hazards and workplace accidents

Finally, regular plant maintenance goes a long way in reducing workplace hazards. Any potentially dangerous occurrences (such as machines breaking down or malfunctioning, broken or slippery railings, and walkways, etc.) will get flagged ahead of time or prevented entirely. It reduces the likelihood of personnel and workers getting hurt.

Room for improvement

During inspections, companies may find that there are still areas where companies can make upgrades and improvements as well. Critical upgrades to better machinery or streamlining efficiency improve production and even create a higher quality product. It leads to higher quality service from the company all around.

Plant maintenance may seem like a “chore,” especially when it’s a regular occurrence. But what seems like something small now might grow into something else later. It’s better to have regular maintenance and nip any problems in the bud, and keep the production going as smoothly as possible every day.

Plant maintenance is part of overall safety and efficiency. Visit KC Supply to learn more about vital safety tips and efficiency ideas.

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KC Supply Provides Reminders on Combustible Dust and OSHA Housekeeping Requirements

When fighting the dangers of combustible dust, OSHA Housekeeping Requirements have to be at the forefront of every industrial property owner’s mind. They’re there for a reason: the requirements aim to reduce significantly the risks of combustible dust igniting the property, causing severe structural damage, and potentially injuring personnel.

Creating a Combustible Dust Housekeeping Program

The primary responsibility of the employers and property owners is to determine a housekeeping program for their whole company. There must be clear boundaries on the areas, rooms, and facilities where combustible dust is produced and locations where the dust might accumulate. The housekeeping program’s goal is to eliminate the dangers of combustible dust.

Furthermore, according to OSHA Housekeeping Requirements, the programs that employers create must include how to reduce the dust accumulations on areas where they are wont to, such as floors, equipment, and many of the exposed surfaces.

The Components

A good housekeeping program should have written instructions, a clearly outlined frequency of inspections and cleaning, and the cleaning methods. It also includes dealing with spills and leaks and details of the equipment used to control the dust.

The program must identify the areas where housekeeping was of utmost priority. These involve grain elevators and the other regions with potential ignition.

The methods for removing grain spills (which cause clouds of combustible dust) must also get discussed.

It’s critical for the program to clean and inspect the aforementioned priority areas, with OSHA Housekeeping Requirements explicitly saying that companies must do these cleaning sessions daily.

Finally, the company must generate reports about any spills and leaks and resolve any issues that arise. The problems or incidents must get resolved before operations can resume.

By following these guidelines in creating a good housekeeping program that protects property and personnel from combustible dust risks, operations can continue smoothly and with as little risk as possible.

KC Supply fervently believes in putting the safety of industrial personnel at the utmost priority. Visit KC Supply to find out more about regulations that keep people safe and operations moving smoothly.

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Vital Reminders on How To Prevent Combustible Dust Explosions

The risk of combustible dust in any industrial setting could not be overstated. Situations that may seem safe and harmless to the untrained or inexperienced eye could rapidly escalate into a devastating accident with untold property damage and harm to personnel.

An NFPA fact sheet that discusses Industrial and Manufacturing Property Structure Fires within the United States has found that approximately 10,500 structure fires happen in industrial properties in 2003-2009 alone. Knowing the ways to prevent combustible dust explosions can save lives.

  • Remember the three elements for a fire.

Avoiding fire at all costs is the most critical reminder of all. Knowing the three ingredients that start a fire can effectively prevent it. A fire needs fuel, heat (ignition source), and oxygen. Two out of the three are already in a combustible dust area: the fuel (dust) and oxygen. In a place where there is plenty of dust or has an activity that creates plenty of dust, there must be no means of ignition, and temperatures must not go too high.

  • A dust collector is a must.

Prevent the “fuel” part of the equation from collecting by making use of a dust collector. With suitable vacuum systems or dust collectors, the potentially combustible dust is filtered out of the air and prevents buildup. This highly reduces the risk of combustion.

  • Install spark detection and suppression systems.

A single spark could cause a tremendous fire with combustible dust in the air. Spark detection and suppression systems prevent this risk. Even a spark caused by static electricity from clothes or hair could be dangerous.

  • Use specialized cleaning methods.

Suppose an ignition source is present within the work area where combustible dust is present. In that case, it’s essential to use specialized cleaning methods and systems that prevent dust from getting disturbed and therefore form clouds into the air.

  • Regular inspections are necessary.

It’s not just inspecting for dust gathering at corners or nooks that may go overlooked. It’s also critical to inspect spark detection systems, suppression systems, dust collectors, and all the safety protocols that all personnel should follow. Regular checks and inspections ensure that the vital systems are in good working order and everyone is adhering to protective regulations.

Never underestimate the risks of combustible dust. It’s vital to keep in mind that it only takes one spark in a cloud of dust to create a fire or an explosion. Thus, it’s critical to be vigilant of these reminders and keep everyone in the workplace safe.

Learn more about various protective systems that can keep your industrial property safe from combustible dust accidents by visiting KC Supply.

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KC Supply Discusses the Basics About Confined Spaces and Their Hazards

To understand the risks of a confined space and what working in one will entail, personnel must first understand what a confined space is and why it matters.

A confined space is defined as an area with limited openings for entry and exit, with an environment that is not conducive or unfavorable towards good ventilation. Employees are not expected to remain in the space continuously or for long-term occupancy.

Typically, a person can fit into space, but there is still limited egress and entry. It’s not an area specifically designed to work in, and it’s against OSHA standards to hold workers within one for prolonged periods. Some confined spaces can be dangerous—there is the potential for workers to suffocate if it contains hazardous fumes or material that could engulf the worker.

What are good examples of a confined space?

Utility tunnels, septic tanks, grain bins, sewage tunnels, underground vaults, storage tanks, and other similar environments are good examples of confined spaces. While a worker may need to go in there to do some maintenance or make adjustments, workers should never be in them for prolonged periods and get out as soon as possible. Some confined spaces may even need specific OSHA-required permits or regulations.

What are the dangers in a confined space?

Suffocation, entrapment, oxygen deficiency, or the presence of flammable and explosive atmospheres are just some of the high risks involved with working in a confined space.

Furthermore, if the space contains flowing liquid or free-flowing solids (storage tanks and grain bins are good examples), the material can flow into the space and cause the worker within it to drown. Another significant risk is excessive heat. The temperature within a confined space could rise significantly, increasing the risk of heatstroke or cause a worker to collapse within the confined space. It would then be extremely difficult or impossible to extract them from the space.

Working in confined spaces or needing to go into one is inevitable in many industrial industries. But by understanding what the area is and the dangers it poses, workers can keep safety protocols in mind and remember why they need to abide by them.

KC Supply takes worker safety seriously, especially in confined spaces. See more safety equipment and information for industrial workers in KC Supply.

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KC Supply Co Puts the Spotlight on Lisbon Tripods and Hoists

A tripod hoist’s utility and importance shouldn’t be underestimated, especially in a construction or industrial setting. This is precisely why KC Supply has chosen to spotlight this unique tool that many laypeople may not have even seen or heard of before.

What is a Tripod Hoist?

Tripod cranes, lifting hoists, and other similar hoists serve a particular purpose: they act as a stand and a means of lowering or elevate personnel who are going into confined spaces. There are three standard sizes of Lisbon Hoist in the market today. All of these hoists are renowned for their ease of use and lightweight system. They are excellent for use in bins or silos and manholes and other confined spaces that need personnel access.

  • Mast-Supported Workbasket – This particular workbasket is best used with the Lisbon Powered Quad Pod system. The basket itself can carry up to 600 pounds and can even function for underwater use. The swing gate design enables personnel to enter and exit quickly.
  • Manual Tripod Hoist – The manual tripod hoist is one of the most famous pieces of equipment used for industrial access to confined spaces. The Lisbon manual hoist is lightweight and portable but durable enough to carry 300 pounds of weight. It’s also incredibly flexible, with an adjustable height that makes it suitable for various uses and entry spaces.
  • Powered Tripod Hoist – Finally, the powered tripod hoist (and its fellow quadpod hoist) is state-of-the-art equipment for lowering personnel into silos, manholes, and other tight spaces. The system has a sophisticated air- or electric-powered spirit hoist, a frame, wire winder, and wire rope. It even comes with optional add-on attachments such as round baskets. With its strength and flexibility, it’s useful for a variety of industrial and refinery applications.

These hoists are the most highly effective and safe method of transporting and carrying personnel for enclosed-space access. With the proper handling and use, they ensure that work continues on the job site without a hitch.

KC Supply believes in using the right tools and equipment for the job. Visit KC Supply to learn more about industrial and refinery equipment.

 

 

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